Overview of the Small Profile Extrusion Line
Developed with integrated domestic and international advanced extrusion technology, the Jwell small profile extrusion line is a fully automated, high-performance production solution for precision thermoplastic profile manufacturing. This complete line integrates a single screw extruder, vacuum calibration table, haul-off unit, high-precision cutter, and automatic stacker, delivering end-to-end profile forming capacity. Engineered for 24/7 stable operation in high-volume manufacturing, it balances excellent plasticization, high output, and low operating cost, making it a preferred choice for industrial clients seeking reliable extrusion equipment.
Core Advantages of the Jwell Small Profile Extrusion Line
Superior Plasticization & High Production Efficiency
The core single screw extruder features an optimized screw structure, ensuring uniform and sufficient plasticization of diverse thermoplastics while maximizing output without quality compromise. The modular design allows seamless extruder matching to production needs, supporting flexible capacity scaling for industrial clients.
Precision Control for Stable Mass Production
The main extruder uses an imported AC inverter for infinitely variable speed control, paired with Japanese OMRON multi-zone temperature controllers (±1℃ accuracy). This closed-loop system ensures consistent melt quality and profile dimensional accuracy during continuous production, reducing scrap rate and production loss.
Low Energy Consumption & Easy Maintenance
The line has an energy-optimized design to cut long-term operating costs. Downstream components, including high-performance vacuum pumps and traction gear reducers, use industry-proven high-quality parts, with a user-friendly structure for quick disassembly, routine maintenance, and parts replacement, minimizing production downtime.
Technical Specifications of the Small Profile Extrusion Line
Model | Max. Production Width (mm) | Matched Extruder Model | Drive Motor Power (kw) | Cooling Water Consumption (m³/h) | Compressed Air Consumption (m³/min) |
YF108-A | 108 | JWS45 | 15/11 | 4 | 0.5 |
YF108-B | 108 | JWS50 | 22/18.5 | 4 | 0.6 |
YF180 | 180 | JWS65 | 30/22 | 5 | 0.6 |
YF240 | 240 | JWS90 | 55/45 | 7 | 0.6 |
YF300 | 300 | JWS120 | 90/75 | 7 | 0.6 |
Note: Specifications are subject to change without prior notice. |
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Compatible Materials & Industrial Applications
This multi-material small profile extrusion line is compatible with PVC, PP, PE, PC, ABS, and modified engineering plastics. It is widely used across:
Building & Construction: Sealing strips, decorative profiles, edge banding, structural profiles
Home Appliance Manufacturing: Structural and trim profiles for household appliances
Automotive Industry: Interior trim, sealing strips, vehicle structural parts
Electrical & Electronics: Wire ducting, cable trunking, insulation profiles
General Industrial Manufacturing: Custom industrial equipment profiles
Customization & Full-Cycle Support for Industrial Clients
We offer full customization of the profile extrusion line, including extruder configuration, calibration table design, and full line layout, based on your material properties, profile dimensions, and workshop space. Our full-cycle support covers pre-sales solution design and process testing, on-site installation and operator training, and long-term after-sales service including 24/7 technical support, original spare parts supply, and equipment upgrades, ensuring optimal line performance throughout its lifecycle.
FAQ
Can this line process multiple materials without major modifications?
Yes. It is designed for multi-material processing, adapting to PVC, PP, PE, PC, ABS and common thermoplastics with minor parameter adjustments, no major equipment changes needed.
What is the maximum production width of this extrusion line?
Standard models support 108mm to 300mm maximum width, with customized wider specifications available based on your production needs.
How does this line ensure profile dimensional accuracy?
It is equipped with a high-precision vacuum calibration system, closed-loop haul-off speed control, and multi-zone precision temperature control, ensuring consistent profile dimensions during continuous production.
