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A super mirror roller is a specialized roller used in industrial processes to create highly polished, mirror-like surfaces on materials.
Brief Introduction
1.Function:
Super mirror rollers are used to impart a high-gloss, reflective finish to materials such as plastic films, metal foils, and paper.
2.Design:
- Highly Polished Surface: The roller’s surface is polished to a mirror-like finish, typically achieving a surface roughness of Ra 0.01 µm or better.
- Precision Engineering: Made with precise tolerances to ensure consistent and uniform contact with the material.
3. Material:
Typically constructed from high-quality stainless steel or other durable metals, often with additional coatings or treatments to enhance hardness and wear resistance.
4.Advantage :
·The surface roughness level of the roller can be reached Ra0.005-0.01μm
·Temperature difference accuracy ≤±1℃
·Hydrogen removal process
·High-quality 45# seamless pipe, 42CrMo alloy steel forging pipe, Q345D, etc
·Enhanced roller rigidity and minimized roller surface temperature deviation through special roller structure design
5. Applications:
- Plastic Film Manufacturing: Used to produce high-gloss films for packaging and decorative purposes.
- Metal Foil Processing: Applied in the production of reflective metal foils used in electronics and decorative applications.
- Paper Coating: Utilized in the production of high-gloss, coated paper for printing and packaging.
Technical Parameters
Our manufacturing capacity of roller
Max.machining length:14000mm
Max.machining diameter: ∅1600mm
Max.running speed :800 m/min
Manufacturing precision of roller：
Properalignment ：≤0.005mm;
Cylindricity ：≤0.005mm;
Surface roughness：Ra0.005-0.01μm
Dynamic balance correction and Static balance correction : G2.5
Brief Process Flow Chart
A super mirror roller is a specialized roller used in industrial processes to create highly polished, mirror-like surfaces on materials.
Brief Introduction
1.Function:
Super mirror rollers are used to impart a high-gloss, reflective finish to materials such as plastic films, metal foils, and paper.
2.Design:
- Highly Polished Surface: The roller’s surface is polished to a mirror-like finish, typically achieving a surface roughness of Ra 0.01 µm or better.
- Precision Engineering: Made with precise tolerances to ensure consistent and uniform contact with the material.
3. Material:
Typically constructed from high-quality stainless steel or other durable metals, often with additional coatings or treatments to enhance hardness and wear resistance.
4.Advantage :
·The surface roughness level of the roller can be reached Ra0.005-0.01μm
·Temperature difference accuracy ≤±1℃
·Hydrogen removal process
·High-quality 45# seamless pipe, 42CrMo alloy steel forging pipe, Q345D, etc
·Enhanced roller rigidity and minimized roller surface temperature deviation through special roller structure design
5. Applications:
- Plastic Film Manufacturing: Used to produce high-gloss films for packaging and decorative purposes.
- Metal Foil Processing: Applied in the production of reflective metal foils used in electronics and decorative applications.
- Paper Coating: Utilized in the production of high-gloss, coated paper for printing and packaging.
Technical Parameters
Our manufacturing capacity of roller
Max.machining length:14000mm
Max.machining diameter: ∅1600mm
Max.running speed :800 m/min
Manufacturing precision of roller：
Properalignment ：≤0.005mm;
Cylindricity ：≤0.005mm;
Surface roughness：Ra0.005-0.01μm
Dynamic balance correction and Static balance correction : G2.5
Brief Process Flow Chart
