Overview
The Anti-deformation Sheet Die for High-Pressure Sheet Extrusion (JW-P-C2 Series) from Jwell is a premium industrial extrusion die system, purpose-built for high-precision production of single and multi-layer sheets and boards. Engineered to solve the critical industry pain point of die mouth deformation under high extrusion pressure, this series delivers exceptional dimensional stability, uniform material distribution, and long-term operational reliability for industrial sheet manufacturers. Compatible with a wide range of thermoplastic materials, the JW-P-C2 series is the preferred solution for business clients seeking to reduce scrap rates, improve product quality, and enhance production efficiency in high-pressure sheet extrusion processes.
Core Advantages of the JW-P-C2 Anti-deformation Sheet Die Series
Patented Anti-deformation Design for High-Pressure Stability
The unique reinforced structural design of the JW-P-C2 series effectively eliminates die mouth deformation caused by continuous high pressure during extrusion, ensuring consistent sheet thickness and dimensional accuracy even during 24/7 high-volume production runs. This design drastically reduces product defects and extends the die’s service life, delivering a lower total cost of ownership for industrial clients.
Advanced Gradual Water Drop-Shaped Flow Channel
The die features an optimized gradual water drop-shaped flow channel, engineered to deliver uniform melt distribution across the full die width, eliminating dead spots and material retention. This design ensures consistent sheet surface quality and mechanical properties, while enabling fast material changeovers to reduce production downtime for manufacturing facilities.
Precision Adjustable Lip System for Custom Thickness Control
Equipped with a high-precision adjustable lip system, the JW-P-C2 series offers micron-level control over sheet thickness, with customizable configurations to match your specific production requirements. This flexibility allows business clients to produce a wide range of sheet specifications with a single die, maximizing equipment utilization.
Universal Compatibility for Multi-Material & Multi-Layer Production
The die series is engineered to support single and multi-layer sheet extrusion with a broad range of thermoplastic materials, making it a versatile solution for industrial clients with diverse product portfolios. The modular design enables easy integration with co-extrusion systems for multi-layer composite sheet production.
Technical Specifications of the Jwell JW-P-C2 Anti-deformation Sheet Die Series
Model | Max Die Width (mm) | Applicable Sheet Thickness (mm) | Max Working Pressure (MPa) | Lip Adjustment Range (μm) | Compatible Output Range (kg/h) |
JW-P-C2-1200 | 1200 | 0.2-12 | 35 | ±50 | 100-400 |
JW-P-C2-1800 | 1800 | 0.2-15 | 35 | ±50 | 200-600 |
JW-P-C2-2400 | 2400 | 0.3-20 | 30 | ±50 | 400-800 |
JW-P-C2-3000 | 3000 | 0.3-20 | 30 | ±50 | 600-1200 |
Note: Custom specifications are available upon request for specialized industrial production needs. |
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Compatible Materials & Industrial Applications
Compatible Materials
The JW-P-C2 series is fully compatible with PC (Polycarbonate), PP (Polypropylene), PS (Polystyrene), PE (Polyethylene), PLA (Polylactic Acid), PVC, and modified thermoplastic compounds.
Industrial Applications
Food packaging and thermoforming sheet production
Industrial rigid and foam board manufacturing
Optical grade and high-transparency sheet extrusion
Multi-layer composite sheet production for packaging and industrial use
Biodegradable PLA sheet manufacturing for sustainable packaging
Customization & Full-Cycle Support for Industrial Clients
Jwell delivers tailored customization and full-cycle support for industrial clients to meet unique production requirements. We offer custom die width configurations, flow channel optimization for specific materials, specialized lip designs, and modular co-extrusion structure customization. Our end-to-end support includes pre-sales engineering consultation, flow simulation analysis, on-site installation and commissioning, operator training, and ongoing technical support, with professional maintenance services to ensure long-term optimal performance.
FAQ
What materials is the JW-P-C2 sheet die compatible with?
The series works with a wide range of thermoplastics including PC, PP, PS, PE, PLA, PVC, and their modified compounds, supporting both single and multi-layer sheet production.
How does the anti-deformation design solve die mouth deformation under high pressure?
The reinforced structural design evenly distributes extrusion pressure across the die body, eliminating localized stress and die mouth deformation, even under continuous high-pressure operating conditions.
Can this sheet die be used for multi-layer board extrusion?
Yes, the modular design of the JW-P-C2 series supports seamless integration with co-extrusion systems, making it ideal for multi-layer composite sheet and board production.
What is the adjustable range of sheet thickness for this die series?
The standard series supports sheet thickness from 0.2 mm to 20 mm with micron-level lip adjustment, and custom thickness ranges are available upon request for industrial clients.
