Applications

• Automotive industry

• Manufacturing of irregular pipe products

• Plastic products manufacturing facilities

Technical parameters

In-Depth Analysis: Engineering Your Advantage

1. Engineered for the Demands of Modern Vehicles

• Capability: Specifically designed to produce intricate, vehicle-shaped pipe fittings such as automotive oil filler pipes, air ducts, coolant lines, and other under-hood or cabin components.

• Value for You: Manufacture critical, specification-driven parts that meet the strict dimensional, chemical resistance, and durability standards of the automotive industry. This positions you as a reliable Tier 2/3 supplier capable of producing high-value, application-specific components.

2. Optimized Process for Maximum Material Performance

• Technology & Outcome: Achieves finished products with minimal or no scrap, ensuring strong, uniform wall strength.

• Value for You: This near-net-shape capability is critical. It means material is used efficiently, directed precisely where needed for structural integrity. The result is components with exceptional burst strength, vibration resistance, and longevity, directly contributing to vehicle reliability and safety while reducing your raw material costs and waste.

3. High-Stability Production Foundation

• Technology: Built on a high-output extrusion system with an accumulator die head.

• Value for You: Provides the consistent, controllable parison essential for reproducing complex tubular geometries with precision. This ensures excellent dimensional accuracy and repeatability part-to-part, which is non-negotiable for components that must fit perfectly within tight engine bays or vehicle assemblies.

4. Configurable for Complex Part Demolding

• Technology: Optional action elements including upper encapsulation, automatic product ejection, and core-pulling mechanisms.

• Value for You: Produce parts with integrated flanges, undercuts, or internal channelsthat would be impossible with standard tooling. Automated ejection protects delicate finished products from damage and optimizes cycle time, enabling the high-volume output required by the automotive sector.

5. Tailored Tooling for Optimal Fit

• Technology: Platen size and configuration are fully customized according to the specific dimensions and shape of your product.

• Value for You: This guarantees optimal clamping force, efficient cooling, and perfect mold alignment for your unique part design. It allows for the production of anything from small, intricate connectors to larger ducting assemblies on the same platform principle, ensuring both quality and efficiency.

6. Precision Control for Consistent Quality

• Technology: Standard Hydraulic Servo Control System.

• Value for You: Delivers the high-precision, repeatable motion control vital for the complex sequences involved in automotive part molding. It ensures flawless execution of encapsulation and core-pulling actions, maintains consistent cycle times, and does so with significantly lower energy consumption, reducing your cost per part.

Workshop Display

Why Customers Choose JWELL?

• Professional Expertise:  years of deep experience in extrusion technology, with a thorough understanding of various industry process requirements.

• Quality Certification: Equipment is CE certified, with core components from leading international brands, ensuring long-term stable operation.

• Service Guarantee: Provides full life-cycle support from custom solution design and installation/commissioning to technical training and lifetime maintenance.

Get Your Custom Solution Now

Are you looking for a production partner to boost your capacity and reduce costs? Our engineering team is ready to assist you!